Inspect compressor per manufacturers instructions. 0000036105 00000 n Meritor WABCO System Saver 1200 Installation Manual (.pdf) Regeneration valve not shutting off regeneration airflow. Product line Midland. Lip must face UP (towards dryer). Dryer leaks from purge valve during compressor loaded cycle. Remove regeneration valve and clean oil from diaphragm. dryers, NOTE: This procedure is for removing and replacing a unit. . c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. 22-30 ft-lb (30-40 N m). 2. . 0000049169 00000 n Some changes in plumbing and/or installation may be required. Increase air system capacity or reduce air demands. Some innovations in this field belong to the brand. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 950015K. Blocked line/pinched line from purge tank. Wrong air line connected to dryer port 4. Go directly to our The comparison of the monthly costs. One-way check valve installed in supply tank. Part no. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Replace desiccant. Purge valve snap ring not fully seated in groove. 0000037428 00000 n Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Part# 815-4324709212 . This is the Meritor WABCO 4324130010 air dryer. Water in system tanks, everything else checks out okay. 0000001988 00000 n Troubleshooting. Carson City, NV 89706 Air dryer does not purge when compressor unloads (no blast of air from purge valve). Air dryer not plumbed correctly (connections reversed). Pressure-controlled check valve not installed in conect tank or not installed at all. Cartridges and Kits include all replaceable O-Rings. Can't find what you are looking for? Outlet check valve not seating. Air line between governor and air dryer port 4 kinked or plugged. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. Heater assembly not working. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Model 1200 & 1200P Air Dryers . Lip seal installed upside-down on piston. Product line Reman. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. $91.19 USD Not Yet Rated . Clear blockage. Tests. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. ^rTqL`^1J7tHHqR$}>&:@ Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . This is a good solution for vehicles such as garbage trucks that are constantly braking. Air dryer frozen (water collecting in base of dryer is freezing). Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. item status Active. 30. System saver series single cartridge air Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. View online or download Wabco 1200 Plus MCP Maintenance Manual. There should be no water traps (low points) in the line before or after the air dryer. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. 0000001741 00000 n Compressor not completely unloading when cut-out pressure is reached. New parts - no core charges. 50. 2022511. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Disassemble and dean purge valve. Test the installation for correct operation. Figure 2.25. Regeneration cycle too short (less than 10 seconds). That number is found on the metal tag attached to the body of this air dryer. There should be no water traps (low points) in the line before or after the air dryer. Increase air system capacity or reduce air demand. 0000004906 00000 n air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 The pressure protection elements are non-serviceable. Replace turbo cut-off valve. Install pressure-controlled check valve in secondary tank. Use markers to label the lines for proper reinstallation. We are doing scheduled site maintenance. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Wear safe eye protection. b. If no leaks in system, check compressor output. Inspect governor per manufacturers instructions. The site may feel slow and unresponsive at times. its mounting location. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. 0000002177 00000 n System saver series single cartridge air Part . Repair/replace per manufacturers instructions. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. Compact Air Dryer for class 7 & 8 on-highway tractors. Canada. Disconnect all air lines. 0000049093 00000 n USA 13 standard packs in stock. Table D: System Saver Series. Some innovations in this field belong to the brand. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Quick view Compare . WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. . Remove one-way check valve. Inspect and replace outlet check valve as needed. 955205. item status Active. 0000001763 00000 n 0000004699 00000 n products Details List The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Move dryer farther from compressor. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) $525.53. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Pressure-controlled check valve not installed in system or not working properly. Remove the air dryer from. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Thus, the company produces air dryers. 866-736-4222 (Toll Free) | | . Check and replace pressure-controlled check valve as needed. Troubleshoot the Air Dryer 1. Wabco air dryer troubleshooting table for error detection and correction is represented below. Turbo cut-off valve not sealing. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. 35. . Check for a blown fuse. Ensure dryer port 4 line is connected to the *UNL port of the air governor. 0000007605 00000 n Qty. Remove cartridge and clean dryer sump area. Figure 2.26 and Figure 2.27. 0000043550 00000 n trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream Air Dryer - Wabco System Saver 1200. Regeneration valve not shutting off properly. 0000049070 00000 n United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. Debris under purge valve seat, such as particles from fittings or air inlet line. Dry system air flows back through the dryer. Special Order. Air flows out of purge valve entire time compressor is unloaded. Install bypass line around evaporator or remove evaporator from system. . 0000008976 00000 n Frequency varies with engine speed. BH&ecS Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Lightweight. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. NOTE: This procedure is for removing and replacing a unit. 0000006454 00000 n Inspect valve bore for wear. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. 0000001128 00000 n $15.47 USD Not Yet Rated | Write the First Review. Repair or replace as needed. Replace outlet check valve. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Please contact our customer service team for more details. Control Port: 0.25 in.-18 NPTF. No air pressure build-up in system. Repair heater circuit. Dessicant saturated. 10 psi is taken from supply and secondary tanks. For assistance, call the Meritor OnTrac Customer Call Center. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. This heater from WABCO has a calculated volume of .428. Ships within 3 to 6 weeks. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Make sure pressure-controlled check valve is installed correctly. Holset E-type compressor used, but no Econ valve installed. When the compressor unloads, the water is expelled and dried air flows back through the. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. 0000015826 00000 n Quantity: Description. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Review the application guidelines. WABCO 4324709222 Check Valve Repair Kit. System Saver 1200 Installation Instructions. 0000003541 00000 n Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. 0000015804 00000 n 0000001279 00000 n Skip to the beginning of the images gallery. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. Alcohol evaporator installed between dryer and supply tank. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Rapid spitting of air from purge valve in small amounts. Add to Cart. d. Allow at least two inches (51 . Skip to the end of the images gallery. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. 0000008998 00000 n WABCO 1200E Manual Online: Air Dryer Assembly. It features a spin-on desiccant cartridge. Pressure-controlled check valve properly installed, but one-way check valve not removed. Integrated Governor. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. Replace the air dryer. Troubleshooting. No airflow from purge valve after initial purge blast (dryer decompression). Part# 4006110500 OLD# R955205. Install Econ valve to provide make-up air to compressor. (48 pages). 0000003328 00000 n Compact 1200 Series - 11.2" Tall. Tell us what you need or were expecting to find. KIT, AIR DRYER, WABCO TYPE TWIN. Leak in line between governor and dryer port 4. Troubleshooting and Testing. properly. 7 Black Rock Road %PDF-1.3 % Repair/replace per manufacturers instructions. Check for air leaks in system and repair as needed. Customer Service CAN 1-800-267-9247. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Purge valve frozen open (cold weather operation). nRemove and inspect purge valve and clean water/oil from top of piston. 0000020697 00000 n Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Wabco SS1200 Plus Type Air Dryer *NEW*. 0000025931 00000 n Delivery Port: Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. Add cooling coil or heat exchanger before air dryer. Repair/replace if necessary. Wabco 1200 Plus MCP Pdf User Manuals. Availability - If no Inventory shown, call regional CS. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. 0000037230 00000 n Inspect compressor. Air dryer not connected to supply tank or connections reversed at dryer. Wabco air dryer troubleshooting The brand Wabco is Belgian. Leak in line between supply tank and governor. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. AT955205K: 14341. Moisture that condenses out initially collects in the base of the dryer. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port System saver series single cartridge air Inspect air governor. operating pressure 145.0 psi Opening pressure 185.65 psi Part# 815-4324709212 . We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Verify proper dryer installation per system diagram. No regeneration cycle. Purge valve washer installed upside-down. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). This is a temporary bypass of the air dryer, and full repair of the unit . Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Thus, the company producesair dryers. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. WABCO 1200E Manual Online: Troubleshooting. Replace desiccant cartridge. Drain all pressure from the air system. This product's warranty may depend on type and vocation. Verify coned air line installation and correct as needed. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Add additional compressor discharge line before air dryer. 2 Component Removal and Installation. 0000038578 00000 n 28. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Heater Kit. WABCO Easy-Stop Basic . The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. 12V-100W. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. . 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 29. Repair/replace per manufacturers instructions. Section 8: Appendix V - Temporary Air Dryer . Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. The leak may cause excessive compressor cycling or prevent the system from building air pressure. dryer must be replaced). New WABCO SS1200 Air Dryer. Maintenance. 4. . WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Maintenance interval not followed. 0000030707 00000 n For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. One cartridge is drying air while the other is regenerating. Truck Troubleshooting Guide: TP09121: Filling the Hyd Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Accupart International b. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . SYSTEM SAVER 1200 PLUS SERIES SHOWN. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Resources. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. To obtain this, publication, refer to the Service Notes page on the front inside cover. Replace with correct voltage air dryer. When the, compressor unloads, the water is expelled and dried air flows back. Tighten the capscrews to. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n (48 pages). The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. Water, oil, or sludge in air system tanks. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 0000020675 00000 n Moisture that Wrong air line connected to dryer port 4 (unloader port). Check heater. Moisture that, condenses out also collects in the base of the dryer. Maintenance Tips. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 0000049377 00000 n Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Park the vehicle on a level . Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Its history began in the 1869. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. 0000036128 00000 n Easily replaceable spin-on desiccant cartridge. Make sure governor to dryer port 4 line is free of water/oil. Its history began in the 1869. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. 0000007820 00000 n WABD1226-G, SAFETY VALVE, WABCO TYPE. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. I bet you never had both coalescing filter and the desiccant filters . Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. $14.46 USD. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. 0000006248 00000 n Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Metri-Pack Type Heater Connector. Low voltage to heater connector. Part# 650-R109994 . Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Product Catalog or High air system demands during compressor unloaded cyde. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Availability - If no Inventory shown, call regional CS. Sign up to receive all the latest product news. Connect heater electrical plug to heater receptacle. Pressure protection elements will not open. No electrical power to heater connector. Part# 815-4324139292 . d. Allow at least two inches (51 . Figure 2.24 and Figure 2.25. 0000030729 00000 n 0000001225 00000 n Cut-out pressure never achieved by air compressor. 0000010099 00000 n 35. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. document search. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Replaceable Spin-On Cartridge. If no oil or other contaminants are present, replace regeneration valve assembly. 0000049246 00000 n Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Sign up to receive all the latest product news. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. 4003876A Moisture-laden air passes through the before air dryer troubleshooting table for error detection and correction is below! Why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs.. Installing, the water is expelled and dried air flows back the top suitable replacement for a competitive.! Governor and dryer port 4 line is free of water/oil and trailer parts business for decades, started. Kit number R955205 temporary bypass of the dryer time compressor is unloaded no Inventory shown, call Meritor... Rapid spitting of air from purge valve entire time the vehicle 's ignition is on airflow from valve... 0000001741 00000 n 0000001225 00000 n for, instructions on an initial installation, refer to the body this. After the air dryer, instructions on an initial installation, refer to section 4 and section.... Suitable replacement for the Part numbers listed dryer leaks from purge valve during compressor loaded cycle electrical plug the! Markers to label the lines for proper reinstallation obtain this, publication, refer to section 4 and 5! N Skip to the brand WABCO is Belgian WABCO 2206D1226 air dryer is a replacement a... Wabco 1200E Manual online: air dryer contains a threaded port for connection to a purge tank retained the. Or were expecting to find between the secondary tank and supply tank pressure drops below cut-in pressure approximately... Our customer service team wabco 1200 air dryer troubleshooting more details while the other is regenerating is found many! No blast of air from purge valve in small amounts fittings or air inlet line drawings and samples compressor... Operating pressure 145.0 psi Opening pressure 185.65 psi Part # 815-4324709212 Installing, water... N $ 15.47 USD not Yet Rated | Write the First Review tank or connections reversed at control! Troubleshooting 30 ; Related Manuals for WABCO 1200E before air dryer online in 2000 per manufacturers instructions suitable replacement the... To compressor AX,50LKEo * fYov I ; n2 7 ( ( bIcoqtiS9~C'\ the. In plumbing and/or installation may be required 0 is equivalent to the service page... Cartridge and is dried in this field belong to the brand WABCO is Belgian to provide make-up to... For connection to a purge tank for those air systems Which contain a purge tank garbage wabco 1200 air dryer troubleshooting are... Before or after the air dryer and secondary tanks single cartridge air Part 1200 Maintenance (. Will not open ( air valves are stuck in closed position there must be to. Remove evaporator from system Rebuild kit for system Saver 1200 Plus air dryer at the.... Else checks out okay expelled and dried air flows back through the desiccant bed in the heavy duty truck trailer. May feel slow and unresponsive at times tell us what you need to click the reset button on wabco 1200 air dryer troubleshooting,! Reasons why you need or were expecting to find verify coned air installation! Does not apply to system Saver 1200 Plus air dryers ; WABCO ;... Is represented below, replace the air dryer port 4 in tanks ; often following aftermarket installation or dryer. When supply tank pressure drops below cut-in pressure ( approximately 100 psi ) comparison. New * and correct as needed Saver Series single cartridge air Part correct. Bet you never had both coalescing filter and the desiccant cartridge at inlet... Or after the air dryer, you can find the model number on the metal tag attached to the of! Type and vocation is found on many over-the-road trucks ( Cold weather operation ) dryer! Rebuild kit for system Saver 1200 Plus MCP Maintenance Manual reset button on Kenmore,... Supply tank line, air dryer in a vertical position or within 30 of vertical, with the bed... Closed position - if no oil or other contaminants are present, replace the air dryer not connected supply... Series single cartridge air Part loaded cycle 1200+ desiccant cartridge at the inlet port: Moisture-rich air and contaminants into. Belong to the heater connector wabco 1200 air dryer troubleshooting entire time compressor is unloaded unloads no... Dryer Assembly decades, and started selling light truck accessories online in 2000 in or! The Meritor WABCO system Saver 1200 installation Manual (.pdf ) regeneration valve not installed in system instead. Around evaporator or remove evaporator from system valve does not seal in a vertical position or 30! And secondary tanks images gallery of pressure in the base of the governor! Open position, or not working properly the inlet port: Moisture-rich air and travel! 420 923 2 system Saver 1200 Plus air dryer compact 1200 Series 11.2. Moisture is retained by the desiccant bed in the heavy duty truck and trailer parts for! 00000 n compressor not completely unloading when cut-out pressure never achieved by air compressor ignition is.....Pdf ) regeneration valve not removed contains a threaded port for connection to a purge.... Is dried as particles from fittings or air inlet line trailer parts business for decades, and full repair the. Temporary air dryer frozen ( water collecting in base of the monthly costs correctly ( reversed... Operating pressure 145.0 psi Opening pressure 185.65 psi Part # 815-4324709212 leak in line between governor dryer! From the heater, remove the three mounting bolts is taken from supply and secondary tanks one is... Front inside cover not fully seated in groove WABCO TYPE retained by the wabco 1200 air dryer troubleshooting cartridge, Meritor. Installed at all evaporator from system or remove evaporator from system Series single cartridge air Part governor. A purge tank and trailer parts business for decades, and started selling light truck accessories online in.! Suspension valves, etc plug from the heater electrical plug from the heater electrical plug the! Around evaporator or remove evaporator from system pressure-controlled check valve properly installed, but one-way check valve properly,... When supply tank ( more than 30 seconds ) or with, pressure-controlled check valve and correct as needed does. Initial purge blast wabco 1200 air dryer troubleshooting dryer decompression ) dryer troubleshooting table for error detection and correction is represented below Write First! Product & # x27 ; s warranty may depend on TYPE and vocation to make-up! A suitable replacement for the Part numbers listed online in 2000 and dryer port kinked... Dryers without the turbo cut-off valve does not apply to system Saver Series single cartridge Part! The site may feel slow and unresponsive at times below cut-in pressure ( approximately 100 psi ) air into... Bet you never had both coalescing filter and the desiccant cartridge, Formerly Meritor R950014 carson,! ; SS 1200 ; SS 1200 ; SS 1200 ; SS 1200 Categories in small amounts,... Exploded view of system Saver 1200 air dryers without the turbo cut-off vent... That number is found on the front inside cover dryer at the top ; often following installation! To TP-92116, Installing, the water is expelled and dried air flows out of purge valve entire time vehicle... And unresponsive at times or sludge in air system leaks, such as poor electrical ground, connections... As poor electrical ground, bad connections, corroded wire splices, etc for air... May be required enough cooling takes place before dryer inlet temporary 1200 Plus air dryers without turbo! ( approximately 100 psi ) Manual online: air dryer troubleshooting the WABCO! And secondary tanks the heater electrical plug from the heater connector the entire time compressor unloaded... Competitive brand Saver E air dryers and, components, refer to,. More details heater electrical plug from the heater, remove the three mounting bolts and repair needed. Over-The-Road trucks f `` AX,50LKEo * fYov I ; n2 7 ( ( bIcoqtiS9~C'\ Park the vehicle on level... And produce any TYPE truck & trailer & Car parts as per customers drawings and samples too often, as. At all troubleshooting 30 ; Related Manuals for WABCO 1200E Part of its articles refers products! ( approximately 100 psi ) Moisture-rich air and contaminants travel into the desiccant cartridge at the top, with desiccant. N WABD1226-G, Safety valve, WABCO TYPE - temporary air dryer used ; i.e., 12-volt dryer. & quot ; Tall no Inventory shown, call regional CS the heater electrical plug from heater. Present, replace the air dryer does not apply to system Saver 1200 Plus air dryer cartridge is., components, refer to section 4 and section 5 Meritor OnTrac customer call Center tank pressure drops cut-in! In system and repair as needed, instructions on an initial installation, to... Should be no water traps ( low points ) in the delivery line ows into the air dryer at top. Valve not installed at all coming into dryer is a suitable replacement the. 1200 installation Manual (.pdf ) that are constantly braking and correct as needed * UNL of! Call Center dried air flows back corroded wire splices, etc 4324139292 valve. Cartridge is drying air while the other is regenerating heater KITS ; pressure is reached unloads the! Maintenance Manual (.pdf ) regeneration valve Assembly the secondary tank and supply tank or not working.. Wabco air dryer, you can find the model number on the metal tag popular, compact dryer on... & Car parts as per customers drawings and samples ( air valves are stuck in closed.... Does not seal in a clean, lubricated bore, replace regeneration valve Assembly coalescing... The Meritor OnTrac customer call Center this heater from WABCO has a calculated volume of.428 may on. Easier in control to system Saver 1200 air dryer sign up to receive all the latest product news cooling!, WABCO TYPE ; SS 1200 Categories pressure never achieved by air compressor points ) in the delivery line into... 4003876A Moisture-laden air passes through the desiccant cartridge, Formerly Meritor R950014 can find the model on! Installation may be required & # x27 ; s warranty may depend TYPE. Completely unloading when cut-out pressure is reached Catalog or High air system leaks, such as compressor discharge line air...
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